How can the fully automatic winding machine be quickly adjusted and put into use as it needs to be installed and debugged after purchase?
Fully automatic wire winding machines are usually designed and manufactured with a certain margin of position for easy maintenance and replacement of parts. Customers can make certain improvements by using this allowance to better meet production requirements. However, all improvements need to be within the allowable values of the equipment. Unauthorized and blind modification of equipment can damage the device.
The main shaft of the fully automatic winding machine refers to the power shaft that provides rotational power to pull the enameled wire to rotate. The spindle configuration of different specifications of winding machines varies. The adjustment of the winding machine spindle generally includes the following aspects: spindle position, concentricity adjustment, and other winding processes. The adjustment of the output shaft position is usually due to the distance between the spindle and the workbench during the winding process of the wire winding machine not meeting the production process requirements, and each process requires a certain amount of workspace. The adjustment of the output shaft position should pay attention to the size of the body opening position and whether the adjustment will affect the normal operation of other components. Concentricity adjustment is common. After running the winding machine for a period of time, there may be a deviation in the concentricity between the winding shaft and the top pin, which requires timely maintenance and adjustment.
The adjustment of cable arrangement devices usually involves adjusting the distance and rotation diameter of the cables. The adjustment of cable spacing is due to the lack of payment for necessary adjustments in the winding points and processes of the equipment. This method is usually a homing sensor for mobile devices. It should be noted that the position movement cannot exceed the mechanical origin of the device. A certain margin needs to be left to ensure that the equipment does not mechanically collide when returning to its original position. Due to the production of different manufacturers, the winding machine also has different adjustment methods.
With the continuous progress of technology, the functions and winding accuracy of electrical equipment such as fully automatic wire winding machines have been greatly improved. The labor intensity of many operators has also been reduced in the degree of automation of wire winding machines, while also improving production efficiency. Therefore, equipment automation manufacturing is particularly important in modern electrical industry. From this, it can be seen that ensuring the normal operation of the fully automatic winding machine is crucial. Below, we will briefly discuss the impact of the motor on the operation of the winding machine.
AC motors require electromagnetic speed regulation devices or the installation of frequency converters to achieve speed regulation functions, and can also have certain energy-saving effects. DC power needs to be converted into DC power to drive the motor, which is equipped with DC speed control boards or brushless drivers to drive and control the motor. It is widely used in small winding equipment. There is also a type of servo drive motor, which belongs to fine motion components and is suitable for high-precision winding equipment. It is used in conjunction with dedicated drivers to achieve closed-loop operation control. The characteristics of this type of motor are constant torque and closed-loop operation, which are used to meet the processing requirements of high-precision coils.